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No suitable disk was found when upgrading to ESXi 6.5 on USB?

02/08/2017 by William Lam 9 Comments

I got a question from my buddy Paudie O'Riordan this morning where he was noticing a strange issue while trying to upgrade his ESXi hosts from 6.0 to 6.5 (all on the VMware HCL). Like many of our customers, he runs ESXi on USB device and when he attempted to upgrade using ESXi Scripted Install (Go Automation!), he was surprised to find that his USB device was not being detected.


Interestingly, I had literally just finished answering a similar question on our internal Socialcast forum and I had wondered if Paudie was also seeing the same problem. The issue looks to be related to the new USB Native Driver (vmkusb) that was introduced in ESXi 6.5 where is it is unable to claim the specific USB device.

Although you can disable the USB Native Driver and fall back to the legacy driver as mentioned in this VMware KB 2147650, but because this is happening during the installation/upgrade process, it can get a bit tricky.

[Read more...] about No suitable disk was found when upgrading to ESXi 6.5 on USB?

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Filed Under: Automation, ESXi, vSphere 6.5 Tagged With: esxi 6.5, usb, vmkusb, vSphere 6.5

Copying files from a USB (FAT32 or NTFS) device to ESXi

01/24/2017 by William Lam 12 Comments

It is not uncommon, especially in troubleshooting scenarios where you might find yourself needing to transfer files to or from an ESXi host using a USB device as it may not be reachable on the network. Another common case for directly attaching a USB device to an ESXi host is to transfer a large amount of Virtual Machines that were exported from another system and rather than streaming the content from your desktop, you may want to connect it directly to ESXi host. In fact, I had this very use case when I was a customer after we had acquired a company and needed to transfer their assets to our infrastructure. The IT admins just copied everything onto a USB device and then shipped us the drive for processing.

Historically, it was understood that ESXi could only access a USB device (requires disabling the USB arbitrator service) if it contains a FAT16 partition which are then automatically mounted under the /vmfs/volumes/ path. The biggest issue with FAT16 is that the size of the partition has to be <=2GB which severely limits its use for larger files. Another alternative that came up in recent years years is that you could run VMFS on a USB device, but that obviously would require you to format the USB device with VMFS and it would only be readable between ESXi hosts. If you were looking for something more generic like FAT32 which supports a larger partition size, it was assumed this was not possible, at least I was under that impression.

It was only recently as part of a project I had been working on where I was re-visiting this topic that I had discovered that other partition types such as FAT32 and even NTFS from a USB device could actually be accessed by ESXi 6.x. The assumption that I and probably others had made was that just because the partitions were not visible or mounted by ESXi, it does not mean the underlying USB device would also not be accessible. To access a FAT32 partition from a USB device in ESXi, you can use the mcopy utility from the ESXi Shell and for accessing an NTFS partition from a USB device in ESXi, you can use ntfscat utility. It actually took me some trial/error to get the correct syntax, but you can see how to use the utilities below.

[Read more...] about Copying files from a USB (FAT32 or NTFS) device to ESXi

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Filed Under: Automation, ESXi, Home Lab Tagged With: esxi, esxi 6.0, esxi 6.5, fat16, fat32, ntfs, usb

Functional USB 3.0 Ethernet Adapter (NIC) driver for ESXi 5.5 & 6.0

03/28/2016 by William Lam 81 Comments

Earlier this month I wrote an article demonstrating a functional USB ethernet adapter for ESXi 5.1. This was made possible by using a custom built driver for ESXi that was created over three years ago by a user named Trickstarter. After having re-discovered the thread several years later, I had tried reaching out to the user but concluded that he/she has probably moved on given the lack of forum activity in the recent years. Over the last few weeks I have been investigating to see if it was possible to compile a new version of the driver that would function with newer versions of ESXi such as our 5.5 and 6.0 release.

UPDATE (02/12/19) - A new VMware Native Driver for USB-based NICs has just been released for ESXi 6.5/6.7, please use this driver going forward. If you are still on ESXi 5.5/6.0, you can continue using the existing driver but please note there will be no additional development in the existing vmklinux-based driver.

UPDATE (01/22/17) - For details on using a USB-C / Thunderbolt 3 Ethernet Adapter, please see this post here.

UPDATE (11/17/16) - New driver has been updated for ESXi 6.5, please find the details here.

After reaching out to a few folks internally, I was introduced to Songtao Zheng, a VMware Engineer who works on some of our USB code base. Songtao was kind enough to provide some of assistance in his spare time to help with this non-sanction effort that I was embarking on. Today, I am please to announce that we now have a functional USB ethernet adapter driver based on the ASIX AX88179 that works for both ESXi 5.5 and 6.0. This effort could not have been possible without Songtao and I just want to say thank you very much for all of your help and contributions. I think it is safe to say that the overall VMware community also thanks you for your efforts. This new capability will definitely enable new use cases for vSphere home labs that were never possible before when using platforms such as the Intel NUC or Apple Mac Mini for example. Thank you Songtao! I would also like to extend an additional thank you to Jose Gomes, one of my readers, who has also been extremely helpful with his feedback as well as assistance on testing the new drivers.

Now, Before jumping into the goods, I do want to mention there are a few caveats to be aware of and that I think it is important to understand them before making any purchasing decisions.

  • First and foremost, this is NOT officially supported by VMware, use at your own risk.
  • Secondly, we have observed there is a substantial difference in transfer speeds between Transmit (Egress) and Receive (Ingress) traffic which may or may not be acceptable depending on your workload. On Receive, the USB network adapter is performing close to a native gigabit interface. However, on Transmit, the bandwidth mysteriously drops by ~50% which includes very inconsistent transfer speeds. We are not exactly sure why this is the case, but given ESXi does not officially support USB based ethernet adapters, it is possible that the underlying infrastructure was never optimized for such devices. YMMV
  • Lastly, for the USB ethernet adapter to properly function, you will need a system that supports USB 3.0 which kind of makes sense for this type of a solution to be beneficial in the home lab. If you have a system with USB 2.0, the device will probably not work at least from testing that we have done.

Note: For those interested in the required source code changes to build the AX88179 driver, I have published all of the details on my Github repo here.

Disclaimer: In case you some how missed it, this is not officially supported by VMware. Use at your own risk.

Without further ado, here are the USB 3.0 gigabit ethernet adapters that are supported with the two drivers:

  • StarTech USB 3.0 to Gigabit Ethernet NIC Adapter
  • StarTech USB 3.0 to Dual Port Gigabit Ethernet Adapter NIC with USB Port
  • j5create USB 3.0 to Gigabit Ethernet NIC Adapter (verified by reader Sean Hatfield 03/29/16)
  • Vantec CB-U300GNA USB 3.0 Ethernet Adapter (verified by VMware employee 05/19/16)
  • DUB-1312 USB 3.0 Gigabit Ethernet Adapter (verified by twitter user George Markou 07/29/16)

Note: There may be other USB ethernet adapters that uses the same chipset which could also leverage this driver but these are the only two that have been verified.

usbnic
Here are the ESXi driver VIB downloads:

  • ESXi 5.5 Update 3 USB Ethernet Adapter Driver VIB or ESXi 5.5 Update 3 USB Ethernet Adapter Driver Offline Bundle
  • ESXi 6.0 Update 2 USB Ethernet Adapter Driver VIB or ESXi 6.0 Update 2 USB Ethernet Adapter Driver Offline Bundle
  • ESXi 6.5 USB Ethernet Adapter Driver VIB or ESXi 6.5 USB Ethernet Adapter Driver Offline Bundle

Note: Although the drivers were compiled against a specific version of ESXi, they should also work on the same major version of ESXi, but I have not done that level of testing and YMMV.

Verify USB 3.0 Support

As mentioned earlier, you will need a system that is USB 3.0 capable to be able to use the USB ethernet adapter. If you are unsure, you can plug in a USB 3.0 device and run the following command to check:

lsusb

usb3nic-0
What you will be looking for is an entry stating "Linux Foundation 3.0 root hub" which shows that ESXi was able to detect a USB 3.0 port on your system. Secondly, look for the USB device you just plugged in and ensure the "Bus" ID matches that of the USB 3.0 bus. This will tell you if your device is being claimed as a USB 3.0 device. If not, you may need to update your BIOS as some systems may have USB 2.0 enabled by default like earlier versions of Intel NUC as desribed here. You may also be running pre-ESXi 5.5 which did not support USB 3.0 as mentioned here, so you may need to upgrade your ESXi host to at least 5.5 or greater.

Install Driver

You can either install the VIB directly onto your ESXi host or by creating a custom ESXi ISO that includes the driver using a popular tool like ESXi Customizer by Andreas Peetz.

To install the VIB, upload the VIB to your ESXi host and then run the following ESXCLI command specifying the full path to the VIB:

esxcli software vib install -v /vghetto-ax88179-esxi60u2.vib -f

usb3nic-1
Lastly, you will need to disable the USB native driver to be able to use this driver. To do so, run the following command:

esxcli system module set -m=vmkusb -e=FALSE

You will need to reboot for the change to go into effect.

To verify that the USB network adapter has been successfully claimed, run either of the following commands to list your physical NICs:

esxcli network nic list
esxcfg-nics -l

usb3nic-2
To add the USB uplink, you will need to either use the vSphere Web Client or ESXCLI to add the uplink to either a Virtual or Distributed Virtual Switch.

usb3nic-3
To do so using ESXCLI, run the following command and specify the name of your vSwitch:

esxcli network vswitch standard uplink add -u vusb0 -v vSwitch0

Uninstall Driver

To uninstall the VIB, first make sure to completely unplug the USB network adapter from the ESXi first. Next, run the following ESXCLI command which will automatically unload the driver and remove the VIB from your ESXi host:

esxcli software vib remove -n vghetto-ax88179-esxi60u2

Note: If you try to remove the VIB while the USB network adapter is still plugged in, you may hang the system or cause a PSOD. Simply reboot the system if you accidentally get into this situation.

Troubleshooting

If you are not receiving link on the USB ethernet adapter, it is most likely that your system does not support USB 3.0. If you find the a similar message like the one below in /var/log/vmkernel.log then you are probably running USB 1.0 or 2.0.

2016-03-21T23:30:49.195Z cpu6:33307)WARNING: LinDMA: Linux_DMACheckConstraints:138: Cannot map machine address = 0x10f5b6b44, length = 2 for device 0000:00:1d.7; reason = address exceeds dma_mask (0xffffffff))

Persisting USB NIC Configurations after reboot

ESXi does not natively support USB NIC and upon a reboot, the USB NICs are not picked up until much later in the boot process which prevents them from being associated with VSS/VDS and their respective portgroups. To ensure things are connected properly after a reboot, you will need to add something like the following in /etc/rc.local.d/local.sh which re-links the USB NIC along with the individual portgroups as shown in the example below.

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esxcfg-vswitch -L vusb0 vSwitch0
esxcfg-vswitch -M vusb0 -p "Management Network" vSwitch0
esxcfg-vswitch -M vusb0 -p "VM Network" vSwitch0

You will also need to run /sbin/auto-backup.sh to ensure the configuration changes are saved and then you can issue a reboot to verify that everything is working as expected.

Summary

For platforms that have limited built-in networking capabilities such as the Intel NUC and Apple Mac Mini, customers now have the ability to add additional network interfaces to these systems. This will now open up a whole new class of use cases for vSphere based home labs that were never possible before, especially with solutions such as VSAN and NSX. I look forward to seeing what our customers can now do with these new networking capabilities.

Additional Info

Here are some additional screenshots testing the dual USB 3.0 ethernet adapter as well as a basic iPerf benchmark for the single USB ethernet adapter. I was not really impressed with the speeds for the dual ethernet adapter which I had shared some more info here. Unless you are limited on number of USB 3.0 ports, I would probably recommend just sticking with the single port ethernet adapter.

usb3nic-5
usb3nic-6

iPerf benchmark for Ingress traffic (single port USB ethernet adapter):
usb3nic-7
iPerf benchmark for Egress traffic (single port USB ethernet adapter):
usb3nic-8

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Filed Under: ESXi, Home Lab, Not Supported, vSphere 5.5, vSphere 6.0 Tagged With: esxi 5.5, esxi 6.0, homelab, lsusb, usb, usb ethernet adapter, usb network adapter

Working USB Ethernet Adapter (NIC) for ESXi

03/01/2016 by William Lam

As part of upgrading my personal vSphere home lab from an Apple Mac Mini to an Intel NUC (more on this in a future blog), I have been researching to see if there are other alternatives for adding an additional network adapter. The Intel NUC only includes a single built-in ethernet adapter which is similar to the Mac Mini. However, the NUC also lacks additional IO connectors like a Thunderbolt port which the Mac Mini includes and can support a Thunderbolt to Ethernet adapter. I think this is probably the only downside to the Intel NUC platform which has been similar feedback that I have seen from other vSphere home labbers who currently use or would like to use the NUC. Perhaps, with the next update of the NUC platform code named "Skull Canyon", the rumored Thunderbolt 3 / USB-c connector may make things easier as some of the existing vendors who produce Thunderbolt to ethernet adapter also use common drivers like the Broadcom tg3 which have historically worked with ESXi.

One option that has been suggested by many folks over the years was to see if a USB based ethernet adapter could be used to provide additional networking to ESXi? Historically, the answer had been no because there were no known device drivers that would work with ESXi. I had even looked into this a few years ago and although I ran into some folks who seemed to have made it work, I was never able to find the right USB ethernet adapter to personally confirm myself. It was only until last week, I decided to start fresh again and after a bit of Googling I came across an old VMTN thread here where VMTN user AK_____28 mentioned he had success with the StarTech USB 3.0 to Gigabit Ethernet NIC Network Adapter and using a custom compiled driver that was posted over here by another user named Trickstarter.

UPDATE (02/12/19) - A new VMware Native Driver for USB-based NICs has just been released for ESXi 6.5/6.7, please use this driver going forward. If you are still on ESXi 5.5/6.0, you can continue using the existing driver but please note there will be no additional development in the existing vmklinux-based driver.

UPDATE (03/29/16) - Please have a look at this updated article here which includes ESXi 5.5 and 6.0 driver.

Disclaimer: In case it is not clear and apparent, you should never install any unknown 3rd party software on your ESXi host as it can potentially lead to instability issues or worse open yourself to a security hole. The following solution is not officially supported by VMware, please use at your own risk.

I decided to bite the bullet and give this solution a try and purchased the USB ethernet adapter from Amazon here.

usb-ethernet-adapter
There are two modules that needs to be downloaded, extracted and loaded onto ESXi. I have included the links below for your convenience:

  • ax88179vz026.gz
  • usbnetvz026.gz

As the VMTN thread mentioned, you can load using either the vmkload_mod or ESXCLI. Here are the two commands that I used in the following order:

vmkload_mod /vmfs/volumes/mini-local-datastore-1/usbnetvz026
vmkload_mod /vmfs/volumes/mini-local-datastore-1/ax88179vz026

When I tried to initially load either of the modules, I would always get the following error:

vmkwarning.log:2016-02-28T21:54:54.531Z cpu6:374787)WARNING: Elf: 2041: Load of <usbnetvz026> failed : missing required namespace <com.vmware.usb#9.2.1.0>

As you can imagine, I was pretty bummed to see this since I was afraid that something like this would happen. I was not sure if the device I had purchased no longer worked or if was the drivers? I saw that these modules were initially compiled for ESXi 5.1 (at the time, that was the latest version) and the only difference was that I was using a much newer version of ESXi, specifically 6.0 Update 1. I decided to install the latest version of ESXi 5.1 Update 3 and tried the process again and to my surprise, the modules loaded without errors. I suspect that this was a hard dependency on the namespace version which was version 9.2.1.0 and the latest version is now 9.2.3.0.

usb-network-adapter-esxi-1
After successfully loading the two modules, I ran the following command:

esxcfg-nics -l

to verify that ESXi did in fact did claim the USB ethernet device and as you can see from the screenshot below, it did indeed!

usb-network-adapter-esxi-2
Next up, I needed to verify basic connectivity and added the new uplink to my existing vSwitch. You must use the following ESXCLI command (esxcfg-vswitch command does not work apparently for non vmnicX devices)

esxcli network vswitch standard uplink add -u vusb0 -v vSwitch0

Once added, I hopped over to the vSphere C# Client to see if the device is now showing up under the Network Adapters tab, which it is.

usb-network-adapter-esxi-4
Finally, the last test was to make the vsb0 (this is how ESXi names the device) device the active connection while moving my existing vmnic0 to stand-by. Networking connectivity continued to function and I was even able to transfer an ISO image over the USB ethernet adapter without any issues.

usb-network-adapter-esxi-5
So it looks like it is possible to get a USB based ethernet adapter to function with ESXi, at least with the specific model listed above (PCI ID 0b95:1790). The challenge now is to see if there is a way to build an updated version of the drivers targeted at the latest ESXi 6.0 release. From what I have been able to follow on the forum here, it looks like there was also some amount of non-trivial code changes that were required to get the driver to function. If true, without those changes, it can difficult to re-compile the driver. I have reached out to the original author to see if he might be able to share the changes he made to the driver code. In the mean time, if folks are interested in giving the build process a try, Trickstarter did a great two part write up on how to setup your build environment and compile an example driver.

  • ESXI 5.x Drivers Part 1: Making a Build Environment
  • ESXI 5.x Drivers Part 2: Preparing to compile

Although the write up is targeted at ESXi 5.x, you can download the equilvenet packages for ESXi 6.0 which includes the ESXi Open Source Disclosure Package as well as the VMware Toolchain which is required and used to compile the source code. I have provided the direct download links below.

  • VMware-ESXI-600B-ODP-21Sept2015.iso
  • VMware-TOOLCHAIN-ODP-17July2015.iso

You can also find the latest version of the USB ethernet adapter ax88179 ASIX driver here. I have also attempted to compile just the driver but have already ran into some issues. I have not had time to dig further, so not sure how far I will be able to get. Any tips or tricks others may have for compiling against ESXi 6.0, feel free to share them and I will give them a shot when I get some time!

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Filed Under: ESXi, Home Lab, Not Supported Tagged With: esxi, ESXi 5.1, homelab, usb, usb network adapter, vSphere 5.1

Home Labs made easier with VSAN 6.0 + USB Disks

03/04/2015 by William Lam 23 Comments

VSAN 6.0 includes a large number of new enhancements and capabilities that I am sure many of you are excited to try out in your lab. One of the challenges with running VSAN in a home lab environment (non-Nested ESXi) is trying to find a platform that is both functional and cost effective. Some of the most popular platforms that I have seen customers use for running VSAN in their home labs are the Intel NUC and the Apple Mac Mini. Putting aside the memory constraints in these platforms, the number of internal disk slots for a disk drive is usually limited to two. This would give you just enough to meet the minimal requirement for VSAN by having at least a single SSD and MD.

If you wanted to scale up and add additional drives for either capacity purposes or testing out a new configurations, you are pretty much out of luck, right? Well, not necessary. During the development of VSAN 6.0, I came across a cool little nugget from one of the VSAN Engineers where USB-based disks could be claimed by VSAN which could be quite helpful for testing in a lab environment, especially using the hardware platforms that I mentioned earlier.

For a VSAN home lab, using cheap consumer USB-based disks which you can purchase several TB's for less than a hundred dollars or so and along with USB 3.0 connectivity is a pretty cost effective way to enhance hardware platforms like the Apple Mac Mini and Intel NUCs.

Disclaimer: This is not officially supported by VMware and should not be used in Production or evaluation of VSAN, especially when it comes to performance or expected behavior as this is now how the product works. Please use supported hardware found on the VMware VSAN HCL for official testing or evaluations.

Below are the instructions on how to enable USB-based disks to be claimable by VSAN.

Step 1 - Disable the USB Arbitrator service so that USB devices can been seen by the ESXi host by running the following two commands in the ESXi Shell:

/etc/init.d/usbarbitrator stop
chkconfig usbarbitrator off

vsan-usb-disk-1
Step 2 - Enable the following ESXi Advanced Setting (/VSAN/AllowUsbDisks) to allow USB disks to be claimed by VSAN by running the following command in the ESXi Shell:

esxcli system settings advanced set -o /VSAN/AllowUsbDisks -i 1

vsan-usb-disk-2
Step 3 - Connect your USB-based disks to your ESXi host (this can actually be done prior) and you can verify that they are seen by running the following command in the ESXi Shell:

vdq -q

vsan-usb-disk-3
Step 4 - If you are bootstrapping vCenter Server onto the VSAN Datastore, then you can create a VSAN Cluster by running "esxcli vsan cluster new" and then contribute the storage by adding the SSD device and the respective USB-based disks using the information from the previous step in the ESXi Shell:

esxcli vsan storage add -s t10.ATA_____Corsair_Force_GT________________________12136500000013420576 -d mpx.vmhba32:C0:T0:L0 -d mpx.vmhba33:C0:T0:L0 -d mpx.vmhba34:C0:T0:L0 -d mpx.vmhba40:C0:T0:L0

vsan-usb-disk-4
If we take a look a the VSAN configurations in the vSphere Web Client, we can see that we now have 4 USB-based disks contributing storage to the VSAN Disk Group. In this particular configuration, I was using my Mac Mini which has 4 x USB 3.0 devices that are connected and providing the "MD" disks and one of the internal drives that has an SSD. Ideally, you would probably want to boot ESXi from a USB device and then claim one of the internal drives along with 3 other USB devices for the most optimal configuration.

vsan-usb-disk-5
As a bonus, there is one other nugget that I discovered while testing out the USB-based disks for VSAN 6.0 which is another hidden option to support iSCSI based disks with VSAN. You will need to enable the option called /VSAN/AllowISCSIDisks using the same method as enabling USB-based disk option. This is not something I have personally tested, so YMMV but I suspect it will allow VSAN to claim an iSCSI device that has been connected to an ESXi host and allow it to contribute to a VSAN Disk Group as another way of providing additional capacity to VSAN with platforms that have restricted number of disk slots. Remember, neither of these solutions should be used beyond home labs and they are not officially supported by VMware, so do not bother trying to do anything fancy or running performance tests, you are just going to let your self down and not see the full potential of VSAN 🙂

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Filed Under: Apple, ESXCLI, ESXi, Home Lab, Not Supported, VSAN, vSphere 6.0 Tagged With: AllowISCSIDisks, AllowUsbDisks, apple, esxcli, mac mini, usb, Virtual SAN, VSAN, vSphere 6.0

How to automate VM deployment from large USB keys using ESXi Kickstart?

10/08/2014 by William Lam 8 Comments

During VMworld US, I had the opportunity to speak with several customers to learn about their VMware environment and some of the challenges they were facing. In some scenarios, I was able to offer a solution or a different way of solving the problem. For others, it was primarily feedback on how we can better improve some of our capabilities/features or specific feature requests they would like to see get added.

One interesting challenge that arose from a class of customers who manages hundreds of remote sites is the ability fully automate the provisioning of an ESXi host as well as set of Virtual Machines as part of the initial deployment. The provisioning is all done through Kickstart (unattended installation of ESXi) and usually from a USB device but it could also be from a custom ISO. One ask that kept coming up was the support for larger USB key support within ESXi so that it could be used to include additional payload.

As some of you may or may not know, ESXi can only access USB devices within the ESXi Shell formatted using the FAT16 filesystem which allows for a maximum file size of 2GB for each partition. However, this limitation is only for the ESXi Shell itself and for the size of the ESXi installation media, this is more than sufficient. If you wish to leverage larger USB keys which has increased significantly in recent years from 32GB, 64GB and even 128GB, you can directly pass that into any guest OS through the USB Arbitrator Service (enabled by default) and there you will be able to consume the entire capacity of the USB device. The challenge is how do you go about bootstrapping ESXi as well as the initial set of Virtual Machines with these limitations and completely automated using an ESXi Kickstart?

Over the years I have seen some really creative solutions to solving this problem and funny enough, right before VMworld I had several folks reach out asking similar questions. I decided to take a look and also build upon some earlier work done by a fellow VMware SE (Tim S) to come up with a completely automated solution that would scale to any size USB device and hopefully make it easy to extend if needed.

For this project, I used a 64GB USB key which I received from the folks over at Micron who I visited in the Solution Exchange during VMworld US (these guys are doing some really awesome stuff with VSAN and an All-Flash array, be sure to check them out).

automate-esxi-kickstart-and-servicevm-usb-3
Here is a diagram of the partition structure for the 64GB USB key which I will explain further:

esxi-usb-partition
The first partition is 2GB using a FAT16 filesystem and this is used to store the actual ESXi media along with an embedded ESXi Kickstart configuration file. You can easily reference a remote Kickstart if you wish, but for simplicity purposes and to support some of the requested use cases from customers, I have embedded it.

The second partition is also 2GB using a FAT16 filesystem and this is used to store a tiny VM which I am calling a "Service VM". This VM needs to be small enough to fit the partition and will be used to read the remainder capacity of the USB device which will be using a more capable filesystem type. I have decided to store a pre-configure vMA appliance which is tarred up to reduce the disk footprint.

The third and final partition will consume the remainder capacity of the USB device, in this case it would be 60GB and using a FAT32 partition which can support up to 2TB for a single volume. This is where additional Virtual Machines would be stored and accessed by the "Service VM".

As you can probably guess, the idea is to install ESXi as you normally would to a local disk or directly onto the USB device in which case an additional partition would be required. As part of the installation, the "Service VM" would be boot strapped as it would be visible within the ESXi Shell and registered and powered on during first bootup. A first boot script could then be included in the guestOS which can receive some details about the ESXi deployment which could be hard coded (not recommended) or dynamically discovered as I have implemented it. The USB device would then be passed directly to this "Service VM" to mount and then it would be able to deploy the remainder Virtual Machines which would be stored in this larger partition.

Here is the complete ESXi Kickstart which implements what has been discussed so far and I have also included a break down of the kickstart below:

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vmaccepteula
install --firstdisk --overwritevmfs
rootpw vmware123
reboot
 
network --bootproto=static --ip=192.168.1.200 --netmask=255.255.255.0 --gateway=192.168.1.1 --hostname=mini.primp-industries.com --nameserver=192.168.1.1 --addvmportgroup=1
 
%post --interpreter=busybox
 
 
# stop USB Arbitrator service to access USB device in ESXi Shell
/etc/init.d/usbarbitrator stop
 
# copy service VM to local VMFS datastore
cp /vmfs/volumes/SERVICEVM/vMA.tar.gz /vmfs/volumes/datastore1
tar -zvxC /vmfs/volumes/datastore1 -f /vmfs/volumes/datastore1/vMA.tar.gz
rm -f /vmfs/volumes/datastore1/vMA.tar.gz
 
# add guestinfo property for ESXi IP Address for adv. VM deployment
ESXI_IP=$(localcli network ip interface ipv4 get | grep vmk0 | awk '{print $2}')
echo "guestinfo.esxi_ip = ${ESXI_IP}" >> /vmfs/volumes/datastore1/vMA/vMA.vmx
 
%firstboot --interpreter=busybox
 
 
# Ensure hostd is ready
while ! vim-cmd hostsvc/runtimeinfo; do
sleep 10
done
 
# enable & start SSH
vim-cmd hostsvc/enable_ssh
vim-cmd hostsvc/start_ssh
 
# enable & start ESXi Shell
vim-cmd hostsvc/enable_esx_shell
vim-cmd hostsvc/start_esx_shell
 
# Suppress ESXi Shell warning
esxcli system settings advanced set -o /UserVars/SuppressShellWarning -i 1
 
# rename datastore1
vim-cmd hostsvc/datastore/rename datastore1 mini-local-datastore-1
 
# Register VM
vim-cmd solo/registervm /vmfs/volumes/mini-local-datastore-1/vMA/vMA.vmx
 
# connect USB device via passthrough
USB_DEV_NAME="Alcor Micro Corp"
USB_DEV_BUSID=$(lsusb | grep "${USB_DEV_NAME}" | awk '{print $2}' | cut -c 2)
vim-cmd vmsvc/device.connusbdev 1 "path:${USB_DEV_BUSID}/0/1 version:2"
 
# power on VM
vim-cmd vmsvc/power.on 1

Line12 - Need to disable the USB Arbitrator Service so the USB device can be seen by ESXi since it is by default made ready to be exposed to a VM. The service will be automatically re-enabled after the installation of ESXi which will allow for the VM to connect to the USB device.

Line15-17 - Copy the "Service VM" from USB device to local VMFS datastore1. In the example, I have pre-configured the vMA appliance tarred up the VMX and its respective VMDK.

Line20-21 - Extract the ESXi IP Address and sets a custom guestInfo property so the "Service VM" knows where to deploy the additional VMs to

Line26-29 - This checks to ensure hostd is up and running before continuing on

Line45 - Register the "Service VM" within ESXi

Line49-50 - Identify the USB device ID which will be required to mount to the "Service VM". You will need to update USB_DEV_NAME based on the USB device you are using

Line51 - Connect the USB Device to "Service VM"

Line54 - Power on the "Service VM"

At this point, you should be able to access the USB device from within the "Service VM". We can easily verify this by running the following command:

sudo fdisk -l

automate-esxi-kickstart-and-servicevm-usb-0
As seen in the screenshot above, we can see our three partitions and third is the one with our FAT32 partition which contains a couple of Virtual Machines that I want to deploy. Of course, this partition can contain anything you wish to store, so the sky is the limit!

To mount the USB device and the specific partition, we will create a temporarily directory and issue the mount command by running these two commands:

sudo mkdir -p /mnt/USB;sudo mount /dev/sdb3 /mnt/USB

automate-esxi-kickstart-and-servicevm-usb-1
For my USB key, I have stored both the VCSA and NSX Manager OVA which can then be deployed using ovftool. The last part to be able to make this as seamless and automated as possible is to be able to identify the ESXi host information. If you recall earlier, we had set a custom guestInfo property within our "Service VM". This custom property can then be read by the guestOS leveraging VMware Tools and provides the IP Address to the guest. You can easily set other metadata information but to be able to deploy these additional OVA's, we would need to know the IP Address of the ESXi host and this makes it so you do not need to hard code anything (perhaps ESXi host credentials).

To retrieve this custom property, you will need to run the following command:

vmtoolsd --cmd "info-get guestinfo.esxi_ip"

automate-esxi-kickstart-and-servicevm-usb-2
With these last few guestOS commands, you will be able to create a firstboot script which will automatically mount the appropriate USB partition and deploy these additional Virtual Machines. This is just one of the many possibilities on how you can deploy additional VMs as part of your ESXi Kickstart deployment. Hopefully this solution provides a base in which you can easily customize based on your own requirements.

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Filed Under: Automation, ESXi, vSphere Tagged With: esxi, fat16, fat32, kickstart, ks.cfg, sd, usb, vSphere

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William Lam is a Senior Staff Solution Architect working in the VMware Cloud team within the Cloud Services Business Unit (CSBU) at VMware. He focuses on Automation, Integration and Operation for the VMware Cloud Software Defined Datacenters (SDDC)

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